Crusher liners
Crusher Liners for Extreme Durability
Crusher liners face severe wear due to constant impact and abrasive materials. Stancor's high-performance grades provide the solution for extended equipment life.
The wear problem
The primary wear mechanism for crusher liners is impact and sliding abrasion, leading to premature failure of the liner surfaces. This results in decreased efficiency and increased maintenance costs as the liners wear down quickly under rigorous conditions.
Recommended plate by component
| Component | Grade | Thickness | Why |
|---|---|---|---|
| Fixed liners | Stanhard 550 (550 MPa min) | 50-80 | Increased wear life by up to 30% in high-impact environments. |
| Movable liners | Stanhard 500 (500 MPa min) | 60-90 | Superior resistance to abrasive wear, enhancing performance and lowering maintenance needs. |
| Get liners | Stanhard 450 (450 HBW) | 40-70 | Optimal toughness and wear resistance for variable operating conditions. |
| Jaw crusher plates | Stanhard 525 (525-575 HBW) | 50-100 | Extended service life leading to reduced downtime and replacement costs. |
| Cone liners | Stanhard 430 (430 HBW) | 40-80 | Excellent balance of hardness and toughness, ideal for high-compression applications. |
Selecting the right plate
Optimal grade for impact wear
Select higher grades for areas exposed to intense impact forces.
Thickness considerations
Choose thicker materials for heavy-duty applications to prolong life under extreme conditions.
Material benefits
Balance between hardness and toughness is crucial; assess application needs carefully.
Custom solutions available
Contact our team for tailored solutions based on unique operational conditions.
Questions engineers ask
What thickness do I need for my application?
Thickness varies based on the type of wear and impact expected. We recommend consulting with our specialists for an optimal recommendation.
How do I know which grade to choose?
Consider the specific wear mechanisms at play; higher grades generally withstand more severe conditions effectively.
What is the expected lifespan of Stancor liners?
Lifespan varies based on conditions, but many of our clients see significant improvements, often exceeding previous benchmarks.
Can Stancor plates be customized?
Yes, we offer customization for specific applications to meet precise performance requirements.
Get a quotation for crusher liners
Send drawings or part sizes and we quote plate, grade and cut-to-size options with mill test certificates.
Request a quotation