Quarrying & Cement
Superior Wear Plates for Quarrying & Cement
Quarrying and cement industries face severe wear challenges from abrasive materials. Stancor's specialized wear plates are designed to withstand these conditions effectively.
The wear problem
The primary wear mechanisms in these industries include sliding abrasion and gouging, which can lead to rapid degradation of equipment. Parts like chutes, hoppers, and liners often fail first due to these relentless conditions.
Recommended plate by component
| Component | Grade | Thickness | Why |
|---|---|---|---|
| Chute Liners | Stanhard 450 (450 HBW) | 10-30 mm | Provides extended service life in high-impact and high-abrasion environments. |
| Hopper Liners | Stanhard 500 (500 HBW) | 12-25 mm | Resistant to wear from coarse materials, significantly reducing downtime. |
| Crusher Plates | Stanhard 550 (550 HBW) | 8-20 mm | Increases wear resistance and overall performance of crushing equipment. |
| Sizers | Stanhard 600 (570-640 HBW) | 15-30 mm | Excellent for handling abrasives, resulting in fewer replacements. |
| Wear Bed Plates | Stanmor 700 (700 MPa min) | 12-18 mm | High tensile strength ensures longevity in extreme conditions. |
Selecting the right plate
Match material to application
Always select wear plates with the appropriate hardness for your specific wear challenges.
Consider thickness
Select a thickness that balances weight and wear resistance for optimum performance.
Assess impact conditions
Choose higher hardness grades in areas expected to experience significant impact or gouging.
Monitor wear rates
Regularly check equipment to determine if thicker or harder plates are necessary based on wear rates.
Questions engineers ask
What is the typical lifespan of wear plates?
The lifespan varies depending on the wear mechanism and environmental conditions but can be greatly extended with appropriate material.
How do I determine the right grade for my application?
Assess the type of wear your equipment experiences and choose a grade with suitable hardness and tensile strength.
Can I weld Stancor plates?
Yes, but it is crucial to use compatible filler materials to maintain the integrity of the wear characteristics.
What thickness should I choose for abrasive environments?
Thicker plates generally provide better wear resistance, but it’s essential to balance weight and structural requirements.
Get a quotation for quarrying & cement
Send drawings or part sizes and we quote plate, grade and cut-to-size options with mill test certificates.
Request a quotation