Recycling & Shredders
Optimize Your Shredder with Stancor Plates
In recycling and shredding operations, wear is a constant challenge that can lead to significant downtime. Stancor Special Steel provides specialized plates designed to combat these wear issues effectively.
The wear problem
Shredder components often face wear mechanisms such as impact and sliding abrasion, which can lead to premature failure of critical parts. Areas that typically fail first include edges and high-contact surfaces, resulting in frequent replacements and costly downtime.
Recommended plate by component
| Component | Grade | Thickness | Why |
|---|---|---|---|
| Shredder Blade | Stanhard 500 (500 HBW) | 10-40 | Extended life due to superior toughness. |
| Reducer Housing | Stanhard 450 (450 HBW) | 8-30 | Excellent resistance to sliding abrasion, enhancing durability. |
| Wear Liners | Stanhard 570 (570-640 HBW) | 5-25 | Improved protection against gouging wear, minimizing replacement costs. |
| Screws and Augers | Stantuf 550 (550 MPa min) | 6-28 | High tensile strength ensures operational reliability under extreme conditions. |
| Frame Components | Stanmor 900 (900 MPa min) | 10-50 | Exceptional yield strength for enhanced structural integrity. |
Selecting the right plate
Choose impact-resistant grades
Select grades specifically designed for high-impact applications for longer service life.
Consider thickness for wear
Select an appropriate thickness band based on the expected wear conditions to maximize performance.
Match grade to application
Ensure that the grade selected is aligned with the specific wear mechanism to enhance productivity.
Review heat treatment options
Understand the heat treatment process involved for each grade to ensure consistency and reliability.
Questions engineers ask
What wear mechanisms does Stancor address?
Stancor's plates are engineered to withstand various wear mechanisms such as impact, sliding abrasion, and gouging. This targeted approach helps extend the life of critical components.
How do I choose the right grade?
Selecting the appropriate grade involves analyzing the specific wear conditions your equipment will face. Consider both the hardness required and the type of wear to be expected.
What is the life expectancy of your plates?
The life expectancy of Stancor plates varies depending on the application and wear conditions. However, using the right grade can significantly improve service life compared to standard materials.
Can I customize the thickness of plates?
Yes, we offer various thickness bands to meet your specific application needs, ensuring optimal performance and wear resistance.
Get a quotation for recycling & shredders
Send drawings or part sizes and we quote plate, grade and cut-to-size options with mill test certificates.
Request a quotation